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Forty straight answers

The questions we get asked most.
Answered plainly.

If yours isn't here, ring the yard on 01409 281437 or send a WhatsApp. We answer the phone — that's still the fastest way.

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Products & specifications

What we make and how it's built

What standards do you manufacture to? +

Everything that leaves the yard is made under factory production control. Our products are manufactured in compliance with applicable British Standards. For information regarding the specific standards applicable to a particular product, please contact us. Product conformity documentation is available on request.

What concrete grade do you use? +

Standard mix is C40/50 sulphate-resisting with CEM III/A cement (around 50% GGBS) for slurry, silage clamps and cubicles, cast with a DC-3 or DC-4 designation where the ground or exposure class calls for it. Lightly reinforced items such as padstones use C40/50 (50 N/mm² at 28 days, CEM I); prestressed panels and robot bases use C50/60 high-strength. A C40/50 low-carbon mix with CEM III/B (around 70% GGBS) is available for retaining walls. Bespoke mixes available on request.

What thicknesses are prestressed panels available in? +

Standard prestressed wall panels come in 95mm, 145mm and 180mm thicknesses, in widths from 1.0m to 2.5m. Bespoke sizing available.

Can you make bespoke shapes? +

Yes. We draw, mould and cast one-offs all the time — from architectural copings to non-standard culvert sections. Send a sketch or DWG and we'll come back with feasibility, cost and a lead time.

What's the difference between prestressed and reinforced? +

Reinforced concrete uses passive steel bars to handle tension. Prestressed concrete uses high-tensile strands tensioned before the concrete cures, putting the panel into permanent compression. The result: thinner, stronger, longer-spanning panels with far better crack resistance — particularly important for slurry and silage applications.

What affects how long precast concrete lasts? +

Two things: sulphate attack (handled by mix design) and impact damage (handled by panel thickness and reinforcement). Both are addressed at the specification stage to suit the exposure class.

Are your products fire-rated? +

Concrete is non-combustible — as a material it is classified Euroclass A1 without further testing. Fire-resistance performance (the REI classification) is not a property of concrete in general: it depends on the individual unit's thickness, axis distance to the reinforcement, support conditions and load level. Tell us the fire rating your building control or insurer requires and we will confirm the panel specification needed to meet it.

Can panels be painted, rendered or clad? +

Yes — concrete takes paint, render, timber cladding or stone facing readily. We can supply panels with a smooth as-cast finish, a textured finish, or pre-drilled fixings for cladding battens. Specify at order.

Ordering & delivery

Lead times, transport, collection

What's the lead time? +

We carry a large stock of standard products, so stock items can often go out quickly. Please call to check current yard stock or current lead times for made-to-order or bespoke work — we'll give you a real date once we've seen what you need, not a guess.

Do you deliver to my postcode? +

We deliver across Devon, Cornwall, Somerset, Dorset, Wiltshire and onwards across the UK. Devon and Cornwall are our home patch, and most loads go out to that patch every week. Haulage is arranged with the right kit for precast, wherever the load is going.

What's the minimum order? +

No formal minimum, but transport efficiency means a single panel will cost more per unit than a full load. Most customers order by the load (8-12 panels) or by the project. Trade and merchant accounts welcome.

Do you offer installation? +

No — we manufacture and supply only. We don't have an install team and we don't fit, erect or build in anything we make, on any product line. Installation is down to your groundworker or civils contractor. What we will do is give them what they need to get it right first time: setting-out drawings, lifting anchor positions and fixing details, plus a phone call with the yard if they want to talk it through before the load arrives.

How are products craned into place? +

Panels are supplied with cast-in lifting anchors (Halfen-style). Units are delivered by artic or rigid lorry — on site you'll need a telehandler, forklift or crane to unload and position panels, depending on weight.

What's the delivery cost? +

Built into the quote and based on postcode, load size and access. Self-collection is welcome from the yard at Holsworthy — give us a call.

Do you hold stock for collection? +

Yes — we keep buffer stock of our most popular cubicle beds, prestressed panels, A-panels and L-blocks. Ring the yard before you set off and we'll confirm what's on the ground.

How is pricing structured? +

Per panel for catalogue products, per linear metre for wall systems, per project for civils and bespoke. Quotes cover casting and cast-in lifting anchors. Transport and VAT are itemised separately on every quote. We are supply only — installation is never part of our quote, so allow for that separately with your own groundworker or contractor.

Agricultural

Farm-specific questions

Are your slurry products SSAFO 2018-compliant? +

Yes. All our slurry storage panels meet The Water Resources (Control of Pollution) (Silage, Slurry and Agricultural Fuel Oil) (England) Regulations 2010 as amended in 2018. Designed for 6-month minimum storage capacity, watertight joints, and compliant freeboard.

What size cubicles do you make for different breeds? +

Standard sizes: Holstein-Friesian — 2.4m × 1.2m. Jersey — 2.2m × 1.1m. Beef sucklers — 2.3–2.5m × 1.15–1.25m depending on frame (Continental breeds at the top of the range). Heifers — 2.2m × 1.1m. Custom sizes for crossbreeds or unusual herds available — send us your average mature cow weight. Full breakdown in our cubicle sizing guide.

How much slurry storage do I need? +

For SSAFO compliance you need a minimum 6 months. For a 200-cow dairy herd that's typically 2,500-3,000m³. We'll size it from your herd numbers, housing system and rainfall catchment. Use our slurry calculator on the slurry-storage product page.

Do you make milking robot bases? +

Yes — bespoke pre-cast bases for DeLaval VMS, Lely Astronaut and similar robot systems. Cast with the right falls, drainage, cable ducts and bolt-down points. Please call to check current lead times from drawing approval.

How do I design a silage clamp? +

Start with tonnage required, then density (we use 700kg/m³ wilted grass), then divide by usable height (typically 3m). We use C40/50 sulphate-resisting concrete with effluent channels and non-slip aprons. We'll do the design with you — bring rough dimensions and intended throughput.

How do I mount feed troughs? +

Our feed troughs come with cast-in fixings for bolting to a slab, or as freestanding units with footplates. For new builds we recommend cast-in bolt boxes set into the slab pour. We can supply a setting-out drawing.

Do you make footbaths? +

Yes — a two-part kit in total lengths of 2.5m, 3m, 3.5m or 4m. Overall width 1300mm, overall height 875mm, with a narrower 600mm internal base to save chemical on every fill, 300mm entry and exit stepover walls and four corner drain holes. Lifting loops, sealant and applicator gun come with the kit.

Can you supply for organic and welfare schemes? +

We size cubicles and lying surfaces from AHDB Dairy guidance, and we can cast to whatever dimensions your assurance scheme requires. Tell us which scheme you are audited under and the standard you are working to, and we will confirm the dimensions at quote stage.

Civils & infrastructure

For contractors, engineers, specifiers

Are your products CE / UKCA marked? +

Our products are manufactured in compliance with applicable British Standards, under factory production control. For information regarding the specific standards applicable to a particular product, please contact us. CE/UKCA marking and Declaration of Performance status vary by product — ask the office to confirm exactly what applies to your order before you rely on it for a compliance submission.

Are you on any frameworks? +

We supply principal contractors and subcontractors directly across the South West and beyond. Ask the office for our pre-qualification pack and insurance certificates.

What's the lead time on a specified civils project? +

Please call to check current lead times for your project. Phased deliveries are available to suit your programme — tell us your site's fixing rate and we'll match it.

Do you provide EPDs? +

We do not currently hold Environmental Product Declarations. If your project needs embodied-carbon figures, ask at quote stage and we will tell you what we can and cannot supply.

Can you provide drawings or CAD blocks? +

Yes — PDF data sheets and 2D .dwg blocks for AutoCAD, from our /downloads page. We do not publish BIM models or parametric Revit (.rfa) families. Most of our CAD work is in SketchUp, and for a specific job we can sometimes export an IFC that Revit will read — ring the office and ask rather than expecting a download.

Do you design retaining walls? +

Yes — King Post, L-Block and cantilever units are manufactured in compliance with applicable British Standards, under factory production control. Tell us the retained height and surcharge your engineer has specified and we'll come back with the units to suit and a casting drawing. We are a manufacturer, not a design practice: the wall design and any signed structural calculations come from your own engineer.

About us

Who we are and where we're from

How long have you been trading? +

We started casting in 1973 — that's over 50 years of precast in North Devon. A family-led business under sole ownership since 2009, now in a purpose-built yard near Holsworthy (since 2023).

Where are you based? +

Off Andigestion Lane, Chilsworthy, Holsworthy, Devon EX22 7HH. Beside the Severn Trent biogas plant. Visitors welcome by appointment.

Are you insured? +

Yes — public liability and employers' liability at £10m each, plus product liability. Certificates available on request before any contract.

Are you family-owned? +

Yes — independent and privately owned, not part of a national group. Ownership sits with the managing director rather than a plc board.

How far do you trade? +

Devon, Cornwall, Somerset, Dorset and Wiltshire are our home turf. Beyond that we deliver UK-wide on planned runs — England, Wales, Scotland and Northern Ireland — and into Germany, the Netherlands, France and Belgium when European jobs come up. If you're willing to pay the carriage we're willing to load the wagon.

Still stuck?

Ring the yard. We answer the phone.

We answer the phone, Monday to Friday. Or WhatsApp with photos and rough sizes — we'll work with what you've got.

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